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Product Protection & Transit Packaging
Engineered foam solutions for demanding transit and storage applications
Kewell Converters designs and manufactures high-quality, bespoke protective foam packaging for the safe transport, handling, and storage of valuable and sensitive components. With over 50 years of specialist experience in foam conversion, we deliver precision-engineered solutions that meet the rigorous demands of military, defence, aerospace, and industrial environments. From custom foam inserts and case liners to fully integrated protective transit systems, our expertise ensures your products arrive intact—no matter how complex, delicate, or mission-critical they may be. Reliable, consistent, and capable, Kewell Converters is the trusted foam converter for organisations that can’t afford to take risks with protection.
Designed to protect. Engineered to perform.
From foam inserts for rugged military transit cases to precision-cut foam shapes for sensitive aerospace components, every Kewell Converters solution is bespoke. Our in-house CAD design team works with you to develop packaging that fits your product exactly—minimising movement, maximising protection, and streamlining your production and logistics processes.
We convert only the highest quality branded foams, including AZOTE® and ZOTEK® from Zotefoams, and work with a wide range of specialty foam materials across different densities, grades and properties. Whether you require conductive, fire-retardant or medical-grade foam, our engineers understand how to match the right material to your technical and environmental requirements.
Why foam? Why Kewell Converters?
Foam is the material of choice when you need protection without compromise. And Kewell Converters is the UK’s leading independent foam fabricator dedicated entirely to foam.
Whether you need high-end protective foam for display packaging, rugged foam inserts for weapons systems, or engineered foam parts for UAVs, our solutions are tailored to your needs—not off the shelf.
Lightweight efficiency
Reduces transit costs without sacrificing strength
Precision fit
Custom-cut foam shapes protect your components and eliminate excess packaging
Durability
Multi-use, returnable foam transit packaging that supports sustainability targets
Resistance to UV, water, and chemicals
Ideal for harsh environments
Corrosion and stain inhibition
Safe for sensitive materials and archival storage
Military and aerospace compliance
Including Defence Standards and flammability specs
See real results from the field
Explore our case studies in protective foam packaging
Want to know how Kewell Converters’ bespoke foam solutions perform in the real world? Our case studies showcase how we’ve solved complex protection and transit challenges across an array of sectors. These stories demonstrate our technical expertise and commitment to excellence.
Versatile applications. Trusted by industry leaders.
Kewell Converters supports a range of demanding sectors—military, aerospace, defence, industrial, and medical—offering bespoke foam solutions trusted to perform where failure isn’t an option.
Industries we work with
Protective foam inserts
for cases, crates, and containers
Custom foam packaging
for electronics, tools, optics, and sensors
Transit packaging
for high-value, delicate, or irregular-shaped components
Foam panels, trays, and end caps
for returnable packaging systems
Luxury and retail display packaging
that enhances presentation without compromising protection
Ready to start your project?
Discover how Kewell Converters can protect what matters most. Get in touch or request a quote today.
FAQs
We work with a wide range of high-performance branded foams, including AZOTE® and ZOTEK® from Zotefoams, as well as specialty foams with properties like fire resistance, conductivity, and chemical resistance.
Yes. Our in-house CAD team works closely with you to create bespoke designs that ensure a perfect fit, optimal protection, and efficient production.
Absolutely. We design and manufacture foam packaging that meets Defence Standards and flammability specifications, with proven use in mission-critical military and aerospace environments.
Yes. We offer durable, returnable foam transit systems that reduce waste and support your sustainability goals.
Simply request a quote or book a virtual tour to see how we work. Our team will guide you from concept to completion.
