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Kewell specialists checking the foam cutouts after die cut process

Machine Capabilities

At Kewell Converters we’re proud to be one of the UK’s leading specialists in foam fabrication and foam conversion, our expertise in manufacturing and design allows us to deliver high-quality foam solutions for complex industrial needs, particularly in sectors such as aerospace,the military, and other large-scale industries.

Kewell Converters Factory in Edenbridge, Kent

In-House Manufacturing Excellence

We continually invest in advanced machinery, including specialised CNC equipment and water jet cutting. Our CNC vertical contour cutting and laser engraving, ensures precision, flexibility and personalisation, across all of our projects and our diverse range of equipment allows us to meet even the most demanding requirements efficiently.

By combining cutting-edge technology, skilled craftsmanship, and decades of experience, Kewell Converters delivers exceptional foam solutions that drive success for our customers.

2D & 3D CNC Routing & Machining (Milling) bespoke foam case inserts

CNC Machining & Equipment

  • CNC Vertical Contour Cutting
  • 2D & 3D CNC Routing & Machining (Milling)
  • CNC High Pressure Pure Water-Jet Cutting
  • CNC Laser Cutting, Marking & Embossing (Etching)
  • Portable CMM Measuring Tool (for 3D Inspection and Reverse Engineering)
water-jet cutting, water-jet-machines

CNC Water-Jet Cutting 

Unleash unparalleled precision with Kewell Converters’ CNC Water-Jet Cutting. Achieve immaculate edges and intricate designs effortlessly. Dive into the world of high-pressure precision, where water meets technology. Kewell Converters—combining the force of nature with cutting-edge innovation. 

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50 year old tubing machine that converts the foam material into tubing and cord until today.

Primary Fabrication & Cutting

  • Strip Cutting & Band Sawing (including Automatic)
  • Horizontal Cutting / Splitting (Slitting)
  • Tube & Cord Profiling (Forming)
  • Precision Press/Die Cutting
  • Wire and Hot Blade Cutting
Thermoform machine, sticking 2 pieces of foam together

Moulding & Welding Techniques

  • Thermoforming (Compression) Moulding
  • Automatic Fast Welding
  • Vacuum Forming
  • Heat Laminating
  • Butt-Welding
CNC vertical contour cutter

CNC Vertical Contour Cutting 

Experience precision with Kewell Converters’ CNC Vertical Contour Cutting. Elevate your projects with unmatched accuracy and seamless finishing. Harness the power of advanced CNC technology tailored for intricate contours. Kewell Converters—where innovation meets precision. 

Laser engraved foam cube with Kewell Converters logo icon

Unveil Precision with Laser Engraving

At Kewell Converters, we’re taking foam fabrication to the next level with our cutting-edge laser engraving services. Tailored to meet the demands of a wide array of industries, including retail, our service stands out by offering branding, part marking, and the creation of intricate CNC-cut parts with unmatched precision and personalisation. Read more here.

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finishing touches and quality check on foam insert. Heat gun smooths all the imperfections on foam material

Other Production Services

  • Sub-Contract Manufacturing
  • Assembly & Packaging Solutions
  • Self-Adhesive Backing (SAB) Application
  • Comprehensive & Custom Fabrication
  • Full Product Design & 2D/3D CAD/CNC Programming (AutoCAD, Mastercam and SpaceClaim)

Ready to get started?