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Impact Protection
Reliable, high-performance foam for impact protection in demanding environments
When performance and protection are non-negotiable, Kewell Converters delivers bespoke impact protection solutions using high-quality, engineered foam materials. With over 50 years of exclusive experience in foam conversion and fabrication, we support procurement professionals, quality managers, production teams, and engineers in the military, defence, aerospace, and industrial sectors. Our precision-engineered foam solutions are trusted where reliability, durability, and safety are paramount.
Impact protection is critical across a wide range of applications—whether safeguarding delicate components during transit, protecting end-users through PPE, or preventing damage to high-value equipment on construction or industrial sites. Our foam parts are designed not only to absorb impact forces, but also to withstand harsh conditions, resist wear and tear, and meet stringent industry standards.
Specialised foam conversion for impact protection
At Kewell Converters, we design and manufacture bespoke foam solutions that go beyond simple protection—we engineer for performance, compliance, and reliability in the most demanding environments.
Our in-house engineering team supports you from design to delivery, offering:
Full CAD design and development
- Expert material selection for performance and compliance
- Precision-fabricated foam parts tailored to your needs
- Lightweight, durable solutions built for extreme conditions
- From avionics transit inserts to military-grade crash
padding, we handle the full supply chain so you don’t have to.
Talk to our team today to discover how our engineered foam solutions can protect your most critical components.
Applications of impact protection foam
Our bespoke foam solutions are used across a wide array of impact protection applications.
All of our impact protection foam solutions can be produced using closed cell or cross-linked foams such as Evazote and Plastazote, offering excellent resistance to heat, chemicals, and moisture while delivering superior energy absorption and recovery.
Protective foam packaging
for high-value equipment in military, defence, and aerospace sectors
Custom foam inserts
for transit cases, toolkits, and instrumentation protection
Crash padding and seating components
for vehicles and aircraft
Scaffold bumpers and foam covers
to prevent scuffs and damage in construction environments
Specialised foam panels and gaskets
where shock absorption and material integrity are key
Why foam for impact protection?
Foam is the ideal material for impact protection. It’s lightweight, customisable, and highly effective at dissipating energy. Our foam parts help:
- Absorb shocks and reduce vibration
- Prevent scuffs, dents, and structural damage
- Reduce noise and abrasion in moving parts
- Improve product lifespan and user safety
Impact protection foam is essential in industries where both performance and safety are critical. With Kewell Converters’ deep understanding of foam materials and cutting-edge fabrication capabilities, we ensure that every solution we provide meets the highest standards of durability and functionality.
Looking for a bespoke impact protection solution?
Whether you need custom foam shapes, inserts, panels, gaskets, or protective foam for transit and storage, we’re here to help.
Contact our experienced team today to discuss your requirements, request a quote, or schedule a design consultation.
With Kewell Converters, you get more than just foam—you get a fully engineered, carefully crafted solution that’s built to protect what matters most.
