Frequently Asked Questions

Typical orders range from £100 to £1,500, depending on the foam material, sheet size and quantity selected.

Our shop is designed specifically for:

• Smaller projects
• Prototyping and development work
• Maintenance and replacement materials
• Short production runs

You can order quickly online without a credit account, quotes or long lead times, making it easy to get the materials you need when you need them.

Foam sheets are supplied in standard pack quantities, ensuring consistent sizing and reliable availability for repeat orders.

Pack quantities vary depending on:

• Material type
• Sheet thickness
• Manufacturing format

Pack sizes are always clearly shown on each product page before you add items to your basket.

This helps you plan purchases confidently and avoid ordering delays.

We supply a wide range of closed cell foam sheets in different:

• Thicknesses
• Colours
• Sheet sizes

Available options can be selected directly on each product page, allowing you to quickly compare materials and place an order in minutes.

We offer fast UK delivery on stocked foam sheet materials, helping you keep projects moving without delays.

Delivery times are displayed clearly at checkout based on:

• Order size
• Delivery location
• Stock availability

Our shop is designed to provide a reliable way to source foam sheets quickly, without complicated ordering processes.

Yes, we can ship foam sheet materials internationally.

Shipping costs and delivery times depend on:

• Destination country
• Order size and volume
• Packaging requirements

For larger or more complex international orders, it may be more efficient to contact Kewell Converters directly for tailored support.

Shipping costs are calculated based on:

• Order volume
• Sheet size and weight
• Delivery location

Smaller foam sheet orders are typically shipped as flat packs, while larger orders may be palletised for safe transport.

All delivery costs are shown clearly before you complete checkout.

Choosing the right foam sheet depends on how the material will be used.

Key factors to consider include:

• Density: lightweight vs high density foam
• Impact protection requirements
• Flexibility vs rigidity
• Environmental exposure (e.g. moisture, chemicals or repeated handling)

Each category page provides practical guidance on material properties, helping you select the right foam sheet for:

• Packaging
• Protection
• Cushioning
• General-purpose applications

If you already know the material you need, you can order directly using the product specifications provided.

These are three commonly used closed cell foam materials, each suited to different applications.

• Plastazote foam sheets: Closed cell polyethylene foam widely used for packaging, protection and general industrial use.
• Evazote foam sheets: Flexible EVA-based foam offering excellent resilience and repeated impact absorption.
• Supazote foam sheets: High-purity polyethylene foam with consistent structure, often selected for applications requiring reliable performance and cleanliness.

Selecting the correct material helps ensure the foam performs as expected in your specific application.

A closed cell foam sheet is a material where the internal cells are sealed rather than open.

This structure provides:

• Low water absorption
• Good durability
• Reliable cushioning and protection
• Consistent long-term performance

Closed cell foam is widely used for packaging, transport protection and general-purpose cushioning.

Yes.

While our shop focuses on supplying standard foam sheets ready to order, the team at Kewell Converters can provide precision foam conversion services when required.

These services include:

• CNC routing
• Waterjet cutting
• Die cutting
• Custom fabrication

This makes it easy to start with standard materials and scale up to more complex foam components if your project grows.

Yes.

For larger orders, engineered components or specialist requirements, Kewell Converters can design and manufacture bespoke foam parts tailored to your application.

This service is typically used for:

• Production projects
• OEM requirements
• Complex component design
• High-volume manufacturing

You should contact Kewell Converters if you:

• Need foam cut or shaped into finished parts
• Require large volume orders
• Need help selecting materials for a specific technical application
• Are working on an engineering or production project

For standard foam sheet materials, you can order directly through our shop for faster turnaround.

If you’re unsure which foam material is right for your application:

• Browse the category pages to compare foam types
• Review product specifications for detailed information
• Contact Kewell Converters for practical advice

Our goal is simple:  to help you choose the right foam and order with confidence.

Material surcharges are being driven by a combination of global factors affecting supply chains.

These include:

• Geopolitical tensions impacting raw foam material availability
• Volatility in energy markets
• Increased production and transportation costs
• Supplier-led price adjustments across specialist materials

Recent industry reporting indicates that cost pressures are now widespread across plastics and related sectors.

Not all foam materials are affected equally.

Surcharges are currently being seen across selected technical foam materials, particularly those used in:

• Aerospace and aviation applications
• Defence and military equipment
• High-performance industrial environments

These foam materials often involve specialist manufacturing processes and are more sensitive to global supply conditions.

In most cases, surcharges are introduced as temporary measures to manage short-term market volatility.

However, the duration can vary depending on:

• Stability of global supply chains
• Energy costs
• Ongoing geopolitical developments

As a result, timelines are not always fixed and are reviewed regularly.

Recent industry data suggests that the vast majority of plastics and materials manufacturers are experiencing cost increases, with many reporting significant disruption to supply chains and pricing.

In practical terms, this means:

• Surcharges are becoming more common
• Lead times may fluctuate
• Pricing stability is harder to guarantee in the short term

Suppliers are taking steps to reduce the impact wherever possible.

These include:

• Using existing stock to delay cost increases
• Negotiating with material manufacturers
• Optimising production planning
• Reviewing material usage and efficiencies

At Kewell Converters, we focus on clear communication and practical support to help customers plan effectively.

Surcharges are typically applied as a percentage adjustment to affected foam materials or products.

To maintain transparency:

• They are clearly shown within quotes or pricing breakdowns
• They relate to specific foam materials or product types
• They are reviewed in line with supplier updates

If you have any questions, our team will be happy to explain.

There are several practical steps that can help manage cost and supply risk:

• Plan ahead where possible to secure foam materials earlier
• Review foam material specifications to ensure they remain the best fit
• Maintain close communication with suppliers
• Consider alternative design approaches where appropriate

Early planning and collaboration can make a significant difference.

In some cases, alternative design approaches may help reduce cost or improve availability.

However, this depends on the application, particularly in sectors such as aerospace, defence and medical, where performance and compliance are critical.

A technical review is often required to ensure any changes meet the necessary standards.

Lead times may be impacted where foam material availability is constrained.

This can vary depending on:

• The material type
• Order volumes
• Supplier capacity

We recommend discussing timelines early in your project.

Material volatility highlights the importance of proactive supply chain management.

Many organisations are now:

• Forecasting demand earlier
• Reviewing supplier strategies
• Reducing reliance on multiple suppliers
• Prioritising reliability and technical support

Recent reporting from UK manufacturing and plastics industry publications highlights the scale of current cost pressures and supply chain disruption.

• The Manufacturer – UK manufacturing outlook and cost pressures
  https://www.themanufacturer.com/articles/uk-manufacturing-outlook-cautious-as-factories-begin-2026-on-fragile-footing/
• Circular Online – Plastics industry supply chain disruption and cost increases
  https://www.circularonline.co.uk/news/british-plastics-industry-warns-of-unprecedented-shortages-amid-us-iran-war/
• Interplas Insights – Trends affecting plastics and materials markets
  https://interplasinsights.com/plastic-industry-insights/latest-plastics-industry-insights/uk-plastics-more-action-needed/